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CONSTRUCTION EQUIPMENT INSURANCE

Kotak General Insurance Construction Equipment Insurance

Insure excavators, cranes and plant with Kotak General (now Zurich Kotak) through Desi Machines — engineering cover, premium factors and claims explained.

  • IRDAI-registered insurer — verified, not a marketplace listing
  • Cover for excavators, cranes, rollers, loaders & more
  • Quotes arranged & compared free by Desi Machines
Quick facts
TypePrivate JV — Zurich Insurance Group 70%, Kotak Mahindra Bank 30%
Founded2015
HeadquartersMumbai
IRDAI Reg.152
Equipment linesCPM, CAR, EAR, Machinery Breakdown, Commercial Vehicle

About Kotak General Insurance

Kotak General set up shop in 2015 and holds IRDAI registration number 152, with its head office in Mumbai. It began life as Kotak Mahindra General Insurance, the general-insurance arm of the Kotak group, and built out a solid service base — more than 6,300 cashless garages and over 22,600 network hospitals.

The shape of the company changed in 2024. Zurich Insurance Group acquired 70% for roughly ₹5,560 crore — the biggest foreign investment India’s general insurance industry has seen — and the business was renamed Zurich Kotak General Insurance, with Kotak Mahindra Bank holding the remaining 30%. That pairing is the real selling point: Zurich brings more than 150 years of insurance experience across 200-plus countries and very strong financial ratings, while Kotak brings deep Indian distribution. For an equipment buyer, it means global commercial-lines discipline delivered through a local bank-backed network.

Why insure with Kotak General Insurance

The headline reason is the backing. Engineering and plant claims can be large and technical, and a global parent with Zurich’s financial strength is exactly the kind of balance sheet you want standing behind a high-value machine. Global insurers also tend to bring a structured, well-documented way of underwriting commercial risk, which can work in a careful contractor’s favour.

The product range fits the work, too. Kotak General writes Engineering cover with filed IRDAI products — Erection All Risk, Contractors’ All Risk and Contractors’ Plant & Machinery — so both the project phase and day-to-day plant operation are catered for. There is real Indian reach as well: a 6,300-plus garage network and tens of thousands of network hospitals mean help is rarely far when a machine needs repair or an operator needs care. Global standards, local hands — that is the pitch for a plant owner.

Coverages available

Plant & Machinery (CPM)Accidental loss/damage — working, idle or in maintenance
Erection All Risk (EAR)Install, test & commissioning jobs
Machinery BreakdownInternal electrical/mechanical failure

The core annual cover is Contractors’ Plant & Machinery (CPM). It protects owned or hired plant against sudden, accidental physical loss or damage at the insured site — the machine working, idle, or down for maintenance — from fire, theft and burglary, accidental impact, overturning and natural perils such as flood and storm. Each machine carries its own sum insured on the schedule, usually on a replacement-value footing.

For project work, Kotak General writes Contractors’ All Risk (CAR) for civil construction and Erection All Risk (EAR) for installation, testing and commissioning, both tied to the contract period; plant can be slotted into those covers where it fits. Internal electrical or mechanical failure — which CPM leaves out — is picked up by a Machinery Breakdown cover. There is also a notable motor angle: Kotak General’s Commercial Vehicle product explicitly extends to road-going machines such as tractors, excavators, shovels, grabs and mobile rigs, which is genuinely useful for plant that travels under its own power. Add-ons worth asking about include third-party liability, debris removal, escalation and an anywhere-in-India extension so cover follows a roaming machine.

What's usually not covered

Every plant policy has limits, and it is better to learn them before a claim than during one. The agreed excess is yours on each loss. CPM does not cover normal wear and tear, rust, corrosion or gradual deterioration, and it excludes consumables and wear parts — tyres, ropes, belts, bits, fuel and lubricants. Pure internal breakdown stays out unless Machinery Breakdown is added. Also excluded: loss from overloading or use beyond rated capacity, wilful negligence, war and nuclear perils, transit between sites unless extended, and the on-road liability of a road-registered vehicle, which is a motor matter.

What it's likely to cost

Typical annual premium
0.5%–1.5% of insured value
Illustration
₹50L machine → ₹25,000–₹75,000/yr + 18% GST

There is no flat rate for plant cover — risk decides the price. As an indicative range, annual CPM premiums in India tend to sit between 0.5% and 1.5% of the machine’s insured value. By way of illustration only, a machine insured for ₹50 lakh might fall somewhere around ₹25,000 to ₹75,000 a year before GST. Where you land turns on the machine type and age, its insured value, the working environment (hilly, flood-prone, mining and tunnelling sites cost more), your claims history, the excess you choose and the add-ons you bolt on. A higher voluntary excess lowers the premium. The honest answer to ‘what will it cost’ is a quote, and Desi Machines is set up to get you one.

How claims work

Tell the insurer promptly when a machine is damaged or stolen, and lodge an FIR straight away for theft, burglary or a third-party incident. An IRDAI-licensed surveyor is appointed to assess the cause and the amount. Kotak General runs a toll-free claims line on 1800 2120, a WhatsApp channel on 7998879988, and online claim registration with a status tracker. For motor-type losses it aims to arrange inspection within 24 hours on a working day and to reimburse within about seven working days of receiving complete documents. Keep the file ready: policy copy, claim form, registration papers where they apply, the FIR for theft, repair estimates and bills, and photographs. Where liability is clear, an on-account payment can be released before final settlement so your work keeps moving.

Rules & paperwork worth knowing

Some ground rules hold whichever insurer you use. Only IRDAI-registered companies can issue these policies — Kotak General, now Zurich Kotak, is one — and every policy carries a UIN. The premium attracts 18% GST; the September 2025 GST reform removed the tax only on individual life and health cover, so commercial and engineering insurance stays at 18%, with input tax credit usually available to a GST-registered business. A machine that runs on public roads — a mobile rig, dumper or some backhoe loaders — must be registered and carry mandatory third-party motor insurance over and above CPM; a machine that stays inside an enclosed site generally need not. And since site work is hazardous, an Employees’ Compensation policy is the standard cover for the operators and crew who run your plant.

How Desi Machines helps you insure your machine

We're the link, not the insurer — we gather quotes from IRDAI-registered companies like Kotak General Insurance and help you read what's genuinely covered before you decide.

Frequently asked questions

Kotak General is now Zurich Kotak — does that change my policy?
No. The Zurich Kotak rename followed Zurich Insurance Group taking a 70% controlling stake in 2024. The legal entity, its IRDAI registration and your policy terms continue unchanged. We keep the Kotak General name here so the page stays easy to find.
My excavator and mobile rig travel on public roads — is CPM enough?
No. CPM excludes on-road liability for road-registered vehicles. The good news is that Kotak General's Commercial Vehicle product can cover road-going machines such as excavators, shovels and mobile rigs, so a road unit can carry both CPM and motor cover.
Can I insure used or second-hand plant?
Yes. Used machines can be covered, usually after a pre-insurance inspection, with the sum insured set on current replacement value. The rate may differ from a brand-new unit.
How fast is a motor inspection and reimbursement?
For motor-type claims Kotak General aims to arrange inspection within 24 hours on a working day and to reimburse within roughly seven working days of receiving complete documents. Reporting early and keeping papers ready helps.
Is GST charged on the premium, and can I claim it back?
Yes, 18%. The 2025 GST exemption covered only individual life and health policies, not commercial insurance. A GST-registered business can usually reclaim the 18% as input tax credit.
Can the bank or financier's interest be added to the policy?
Yes. Where a machine is hypothecated, the financier's or bank's interest can be noted on the policy. Tell us the lender's details and we will make sure it is recorded with the insurer.

Desi Machines is a facilitator that helps equipment owners connect with IRDAI-registered insurers. We are not an insurer and do not issue policies — cover, eligibility, premium and claim decisions rest with the insurer under its policy terms. Premium figures shown are indicative, not quotes, and 18% GST applies. Please confirm current terms with the insurer before you buy.

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